California EPR Software That Actually Makes This Simple

Navigate component-level reporting, 95 material categories, and the November 15 deadline without the headache. Built specifically for California's complexity.

California SB 54 Plays by Different Rules

California's EPR requirements are more detailed than any other state. Here's what makes compliance harder.

Most states start at $5M total revenue

California kicks in at $1M in CA state revenue.

2023 baseline data

California requires 2023 supply data, not 2024.

Component-level tracking

California requires every plastic component be counted and categorized separately.

95 material categories

Other states use 60+. California uses 95 specific classifications.

No de minimis exemptions yet

Tape on your box? Report it. Plastic window in your mailer? Report it.

B2B packaging counts

Pallets, industrial wrap, business-to-business materials—all get reported.

California vs Other States

This is why spreadsheets break down for California. You need software built for this complexity.

CA
CO
OR

Deadline

November 15th, 2025
July 31st, 2025
March 31st, 2025

Supply Data

  • 2023 calendar year
  • State-specific and 11.59% apportionment
  • 2024 calendar year
  • State-specific and 1.76% apportionment
  • 2024 calendar year
  • State-specific and 1.28% apportionment

Key Covered Materials

  • Consumer-facing packaging
  • Plastic food service ware (only 100% plastic-free excluded)
  • Tertiary packaging, including B2B and B2C, used for bulk packaging and shipping
  • Consumer-facing packaging
  • Printing & writing paper
  • Food service ware
  • Consumer-facing shipping packaging, commercial transport excluded (only B2C)
  • Consumer-facing packaging
  • Printing & writing paper
  • Food service ware
  • Tertiary packaging, including B2B and B2C, used for bulk packaging and shipping

Reporting Specifics

  • 95 material categories
  • Extra reporting for plastics
  • No low-volume option—full Material Detail Report required, unless exempt.
  • 61 material categories
  • Low-volume option if U.S. revenue <$10M or <10 tons into state
  • 60 material categories
  • Low-volume option if U.S. revenue <$10M or <5 tons into state

Fee Information

Early Fees (one time)

  • Early Estimates: Sep 2025
  • Final Early Fees Due Aug 2026

EPR Fees

  • 1st Announced: Oct 2026
  • 1st Due: Jan 2027
  • 1st Announced: Oct 2025
  • 1st Due: Jan 2026
  • 1st Announced: Jun 2025
  • 1st Due: Jul 2025
CA

Deadline

November 15th, 2025

Supply Data

  • 2023 calendar year
  • State-specific and 11.59% apportionment

Key Covered Materials

  • Consumer-facing packaging
  • Plastic food service ware (only 100% plastic-free excluded)
  • Tertiary packaging, including B2B and B2C, used for bulk packaging and shipping

Reporting Specifics

  • 95 material categories
  • Extra reporting for plastics
  • No low-volume option—full Material Detail Report required, unless exempt.

Fee Information

Early Fees (one time)

  • Early Estimates: Sep 2025
  • Final Early Fees Due Aug 2026

EPR Fees

  • 1st Announced: Oct 2026
  • 1st Due: Jan 2027
CO

Deadline

July 31st, 2025

Supply Data

  • 2024 calendar year
  • State-specific and 1.76% apportionment

Key Covered Materials

  • Consumer-facing packaging
  • Printing & writing paper
  • Food service ware
  • Consumer-facing shipping packaging, commercial transport excluded (only B2C)

Reporting Specifics

  • 61 material categories
  • Low-volume option if U.S. revenue <$10M or <10 tons into state

Fee Information

  • 1st Announced: Oct 2025
  • 1st Due: Jan 2026
OR

Deadline

March 31st, 2025

Supply Data

  • 2024 calendar year
  • State-specific and 1.28% apportionment

Key Covered Materials

  • Consumer-facing packaging
  • Printing & writing paper
  • Food service ware
  • Tertiary packaging, including B2B and B2C, used for bulk packaging and shipping

Reporting Specifics

  • 60 material categories
  • Low-volume option if U.S. revenue <$10M or <5 tons into state

Fee Information

  • 1st Announced: Jun 2025
  • 1st Due: Jul 2025

California EPR Timeline: What's Due When

August 1 - September 5, 2025
Portal Registration

Registration opened August 1st with a September 5th deadline. The reporting portal opened September 22nd, and CAISA (California Interim State Addendum) was sent to authorized representatives that same week.

November 15, 2025
Report #1 (2023 Data)

Your 2023 packaging supply data is due. This report establishes California's plastic source reduction baseline and informs the Circular Action Alliance's program plans. While no fees are calculated from this report, the data structure you build now becomes the foundation for all future California reporting.

Early 2026
Report #2 (Regulatory Update)

Once California finalizes its EPR regulations (expected early 2026), you have 30 days to submit an updated report reflecting any regulatory changes.

May 31, 2026
Report #3 (2025 Data)

Your 2025 packaging data is due. This report triggers early fee calculations. Invoices go out in August 2026.

2027 and Beyond
Full Fee Structure

Fees could increase to fund California's $500M plastic pollution mitigation program. Early fee estimates use 7 material classes. Actual fees calculate across all 95 categories.

Where Brands Hit Walls with California EPR

Spreadsheets can't handle the scale

Oregon and Colorado? You could get by with a spreadsheet and a “Do It Yourself” approach. California breaks that.

Managing 95 categories across hundreds of components means formulas fail. Manual entry creates errors. Version control becomes impossible when multiple people update the same file.

One brand told us: "We handled Oregon and Colorado with spreadsheets. California showed us we needed real software."

rePurpose solution

Automated component tracking, real-time validation, maintained data integrity across your entire catalog. No formula debugging. No version conflicts.

Tillamook

From Overwhelming Complexity to Streamlined Packaging Compliance: How Tillamook Solved EPR While Saving $100K

Read Story

Material categorization needs expertise

California's 95 categories aren't intuitive. Is your cardboard box with plastic tape "corrugated cardboard" or "corrugated cardboard with plastic component"? Answer affects your fee tier.

Food serviceware is particularly tricky. Most items have coatings or linings that push them into plastic categories, even when they look paper-based.

rePurpose solution

We've mapped 140+ material types to California's categories. Our system flags ambiguous cases and provides California-specific guidance.

MadeGood

Building Brand Value Through Packaging Stewardship: How MadeGood Addresses Plastic Packaging While Strengthening Customer and Retailer Relationships

Read Story

Multi-state thinking

California won't be your last EPR state. Maine's coming. Minnesota's next, Washington to follow. Smart brands aren't just solving for California—they're building systems that work everywhere.

rePurpose solution

Your California data architecture becomes your foundation. Adding new states is a configuration change, not starting from scratch.

How Earth Animal Cut Fees with a One-Person Team

Earth Animal, a purpose-driven pet brand focused on holistic health, offers a diverse range of foods, treats, and supplements in complex packaging formats. To meet Extended Producer Responsibility (EPR) regulations without straining internal resources, they partnered with rePurpose Global. The result: a streamlined process that took days instead of months—delivering long-term cost savings and valuable packaging data.

Read Story

Fee optimization

Early fees get calculated after your 2026 report (for 2025 data). Invoices arrive August 2026. Current early fee range estimates use 7 categories. Actual fees use all 95.

rePurpose solution

Our fee optimization engine reviews categorizations and flags opportunities to reduce fees legally. Average savings: $50k-120k.

How True Botanicals Achieved Seamless EPR Compliance—Fast

True Botanicals is a luxurious, consciously crafted skincare brand that offers clean, sustainable, and clinically proven products free of over 5,000 harmful chemicals. With hundreds of SKUs, intricate packaging needs, and limited internal bandwidth to interpret all reporting nuances, True Botanicals turned to rePurpose Global to simplify Extended Producer Responsibility (EPR) compliance—and gained a long-term data advantage in the process.

Read Story

What Data You Actually Need

California requires specific information most brands don't currently track. For each component you need:

Material composition details

Not just "plastic"—you need PET, HDPE, LDPE, PP, PS, or PVC. Not just "paper"—corrugated, paperboard, coated, or laminated?

Product mapping

Which components belong to which SKUs? What quantities?

B2B materials

Pallets, industrial wrap, business-to-business packaging all count.

Common roadblocks

Getting supplier cooperation

Suppliers have this data but aren't used to sharing it in this format. You'll need detailed specs for every component.

Subsidiary structures

Report as one entity or multiple? This decision affects threshold calculations and future fees.

Historical gaps

You need 2023 data by November 15. If you changed suppliers or packaging in the last two years, tracking that down gets complicated.

Material categorization

Your supplier's "reusable plastic" claim? California has specific rules. Wrong category = wrong fee tier.

How rePurpose helps:

Our platform provides templates suppliers can actually fill out. We've mapped all 95 California categories to common packaging specs. We validate data as you enter it. We automate component counting logic.

How California EPR Fees Work

California's fee structure is more complex than other states. Here's the timeline.

November 15, 2025

No fees

You're establishing your plastic reduction baseline. The state needs starting numbers to measure progress.

May 31, 2026

2025 annual report

Triggers early fees. These are placeholder fees while regulations finalize. Invoices: August 2026.

May 31, 2027

2026 annual report

Full fees kick in. California's funding a $500M plastic pollution mitigation program. Fees jump significantly from early fee levels.

The categorization gap:

Right now, California published early fee estimates based on 7 material classes for budgeting purposes.

Actual fees calculate using all 95 categories. Fee per ton varies significantly across categories.

Generic "plastic" early fees versus specific "PET bottle" versus "PET thermoform tray" fees could have different rates.

What this means:

How you categorize components today affects what you pay in 2026 and beyond. Broad categorization now means you're not optimized for the detailed fee structure coming.

rePurpose categorizes at the 95-category level from day one. When fee structures finalize, you're already optimized.

"Customers and retailers are always interested in hearing about our plastic initiatives and how we've gone Plastic Neutral with rePurpose.

They can see why selling MadeGood is a benefit for their own packaging and circularity goals."

Taylor Stanley
Corporate Impact Strategy Manager
MadeGood
"Customers and retailers are always interested in hearing about our plastic initiatives and how we've gone Plastic Neutral with rePurpose.

California EPR Software Built for This Complexity

What the purpose-built platform does:

We guide you through component breakdown and plastic sub-component mapping. Common components auto-populate from our 500+ component library. You're not starting from zero.

We've mapped packaging materials to California's specific categories. Validation flags ambiguous cases before submission.

Track pallets, industrial wrap, and B2B materials alongside consumer packaging. Different reporting requirements handled automatically.

Managing hundreds of SKUs with multiple components each? We maintain your catalog with change tracking. Update a component once, it updates across all affected SKUs.

Reports generated are formatted for California's portal. No manual reformatting. No transcription errors.

Our engine reviews categorizations for optimization opportunities. We flag where conservative choices might cost you unnecessarily.

Your California setup becomes the foundation. Add Oregon, Colorado, Maine, Minnesota—configuration, not new projects.

You're not navigating regulations alone. Our team provides guidance on ambiguous cases, categorization questions, portal submissions.

✓ Automated component tracking

✓ Real-time validation

✓ 95-category material mapping

✓ Pre-submission error detection

✓ Fee optimization recommendations

✓ Multi-state data architecture

✓ Portal-ready exports

✓ Regulatory expert support

Week 1: Data collection, component mapping, categorization
Week 2: Validation, optimization, submission prep

You provide product specs and supplier data. We handle California's complexity.

Excavator loading a truck filled with mixed waste at a landfill site
“Partnering with rePurpose Global for EPR was an easy decision.

"rePurpose Global came in with the tools and deep data expertise to make what could've been stressful, seamless—and we hit our deadline with confidence."

Kara Jacobson
VP R&D, QC, and Regulatory
True Botanicals
“Partnering with rePurpose Global for EPR was an easy decision.

Your California EPR Action Plan

For November 15:
Register on Portal. Sign the CAISA
Portal is live. You need an account.
Gather 2023 data
Start with your product catalog. Identify packaging components. Get supplier specs for materials and weights.
Map to 95 categories
This is where most brands get stuck. rePurpose handles this automatically.
Validate and submit
Remember: this baseline has no fees. Be thorough, be conservative, get it submitted.

Beyond November:

California's just the beginning. Maine's next. Minnesota after that. More states are coming.Smart brands are building systems now that scale everywhere. That's what rePurpose does.

What working with us looks like:

Schedule demo

See your specific situation and timeline

Data collection

Templates and guidance for gathering specs

Platform setup

Configure for your catalog and components

Material mapping

Components mapped to 95 categories with expert validation

Optimization

Fee optimization review before submission

Submit

Portal-ready reports for California

Stay compliant

Ready for 2026 reporting and beyond

Ready to simplify California compliance?

See how rePurpose handles California's component reporting, 95 categories, and fee optimization. Walk through your products and timeline with our team.

Or contact us
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