Make Smarter Packaging Decisions In Minutes, Not Months

One-click instant modeling. Zero spreadsheets. Replace months of manual analysis with real-time packaging scenario comparisons.

Packaging Simulator Insights dashboard showing products with EPR fees, plastic weight, components, and simulation options.

Navigating EPR Packaging Decisions Can be Hard

EPR regulations, source reduction mandates, recyclability targets, and PCR requirements now carry real consequences: non-compliance fees, failed audits, and missed filing deadlines. The pressure on packaging teams is mounting, and the tools to keep up haven't been there. Until now.

California's SB 54 regulation requires all obligated producers to submit an Individual Source Reduction Plan by Aug 1st, 2026.

Every packaging change has downstream effects on fees, recyclability, and plastic footprint - and tradeoffs are hard to see.

California SB 54 requires 25% source reduction, 10% reuse/refill shift, with plan submission by August 1, 2026.

SB 54 requires all single-use packaging to be 100% recyclable or compostable by 2032.

Internal alignment requires clear, credible data, and that data is time-consuming to pull together without the right tools.

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Meet the Packaging Simulator

Stop leaving your packaging to guesswork. Start modeling with accurate data. See instant EPR cost projections, recyclability impact, and compliance tradeoffs for every packaging change, before you finalize anything.

Dashboard showing California Source Reduction Plan simulations with product actions, effect years, and projections table.

Individual Source Reduction Planning

Build and submit your California source reduction plan with the data, scenario modeling, and expert support to get it done right — and on time.

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Table showing projections of EPR fees, plastic weight, components, PCR and virgin plastic from 2023 to 2032 for Avant Guard.

EPR Fee Optimization

See exactly how packaging changes affect your EPR fees before you commit. Model component swaps and material alternatives to find the changes that lower costs without compromising your product.

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Packaging Simulator Insights dashboard showing highest EPR fees, plastic weight, components, and simulation options.

New Product Launches

Launching something new? Design sustainable packaging from the start — with instant impact analysis so sustainability is a built-in feature, not an afterthought.

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Table showing recyclability and compostability of nail product packages under California SB 54 standards.

Keeping Up With Evolving Recycling Regulations

When requirements like California’s (SB 343) Truth in Recycling change the rules, the Packaging Simulator updates with them. Model your packaging against current standards without having to decode the legislation yourself.

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Packaging Redesigns for Any Reason

Rebranding, improving functionality, responding to customer feedback — whenever packaging is on the table, use the Simulator to understand the sustainability and compliance implications before you finalize anything.

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Align every team to one ISR Plan on one platform

Put your packaging inventory, source reduction pathway modeling, and ISR Plan outputs in one place, so you spend less time chasing numbers and more time making decisions as a team.

Your cross-functional task force (compliance, packaging & design, R&D, supply chain, marketing, legal, finance, and sustainability) can collaborate in a single app and align on source reduction commitments you can actually stand behind.

Sustainability teams build a road map for real progress

Connect your source reduction goals to the specific packaging changes that make a measurable difference toward SB 54, recyclability, and your company's sustainability goals.

“I really like that the rePurpose Packaging Simulator provides more than just EPR; it's a holistic lens. If we could forecast 5 years in packaging fees to align with implementation timelines, I could make business case with that.”

Senior Sustainability Analyst, Multinational Food Corporation

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Everything your team needs to simulate, compare, and decide.

Identify key products for high impact

Calculate baseline metrics and automatically identify hot-spot SKUs to prioritize high-impact changes.

Provide actionable component swaps

Get started with swap suggestions along with supplier recommendations, when available. Give your team actionable starting points.

Model impact of different packaging scenarios

See the effect on EPR fees, recyclability, and weigh tradeoffs. Align your internal teams with concrete analytics.

Clarify complex regulations

Stay current when regulations change. The Simulator reflects the most up-to-date requirements and regulations to apply to your projections.

CSM-guided onboarding

A dedicated CSM offers clarity and support for your team to effectively model scenarios from day one.

Support for CAA submission

Your CSM helps you finalize your CA Source Reduction Plan so you can save time on compliance reporting.

From data upload to ISR Plan submission

Your team drives the packaging decisions. We close the loop on compliance.

STEP 1

Submit your data

Already a Compliance customer? We have it. New to rePurpose? Upload your packaging data and we’ll take it from there.

STEP 2

Enter packaging changes

Add component alternatives you’re considering, or use suggested changes. Each change is tagged with an approved SR pathway.

STEP 3

Run instant simulations

Project your simulation’s impact on fees, recyclability, and CA source reduction. Run multiple scenarios at once.

STEP 4

Align your team

Share impact projections
with your internal task force and lock in packaging change decisions.

STEP 5

We help you submit

Our CSM team reviews and finalizes your CA source reduction plan so it's ready for submission.

Frequently asked questions

Everything you need to know about streamlining packaging compliance.

California's Plastic Pollution Prevention and Packaging Producer Responsibility Act (SB 54) requires covered producers to submit Individual Source Reduction Plans demonstrating how they're reducing plastic packaging over time. If you sell packaged goods in California you likely have reporting obligations. The Packaging Simulator is built specifically to help you model, prepare, and submit that plan.

Source reduction means making changes that reduce the amount of plastic at the source — before it becomes waste. That can include switching to lighter materials, reducing layers, increasing recycled content (PCR), or improving recyclability. The Packaging Simulator helps you model which changes have the biggest impact on your source reduction metrics so you're not guessing.

The Simulator uses current EPR fee structures and recyclability standards to model how your packaging portfolio performs today — and how specific changes would affect your fees. Because regulations evolve, our team keeps the fee logic updated so your modeling reflects current requirements, not last year's rules.

The software handles the analysis: baseline metrics, scenario modeling, component alternatives, and impact projections. Your team uses those insights to make packaging decisions. Once you've landed on your direction, our CSM team steps in to explain any regulatory context, help finalize your source reduction plan, and support you through CAA submission. You make the calls — we handle the complexity around them.

No. The Simulator is built to translate regulatory requirements into plain modeling inputs, and our CSM team is there to explain what the rules actually mean for your specific portfolio. You don't need to be a regulatory expert to use the tool effectively or to produce a compliant source reduction plan. 

Yes. If you’re already a Compliance customer, your data is already in the platform. If you’re new, our team helps you structure what you have and fill gaps using our component database.

The Packaging Simulator is available as part of rePurpose’s ompliance platform. Pricing depends on your SKU count and needs. Book a demo, and we’ll walk you through what makes sense for your team. 

Ready to model your packaging before you commit to it?

Give your team trustworthy scenario forecasting and hands-on regulatory expertise – so every packaging decision comes with the data to back it up.

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